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Learning About Ferroresonant Transformers While Fixing a 1970s Power Supply

Ferroresonant (constant voltage) transformer diagram. Secondary side is kept in full saturation with the tank, keeping voltage constant. (Credit: Usagi Electric)
Ferroresonant (constant voltage) transformer diagram. Secondary side is kept in full saturation with the tank, keeping voltage constant. (Credit: Usagi Electric)

While troubleshooting the power supply of a 1970s Centurion system, [Usagi Electrics] came across a fascinating feature of these units: the ferroresonant, or constant voltage transformer (CVT). The main difference between a regular transformer and a CVT is that the former has a quite direct correlation between the input and output voltage, as the magnetic flux induced on the primary side is directly translated to the secondary (output) side.

A CVT adds a second element on the secondary side in the form of a tank circuit (LC circuit) – essentially a large capacitor – along with a magnetic shunt that ‘short circuits’ part of the magnetic flux between the primary and secondary side. The result of this is that even as the primary side is kept well below the saturation point where efficiency plummets, the secondary side is kept within this saturation region, enabling a very constant output voltage across a wide range of input voltages. For the Centurion’s power supply this input range goes from 90 to 130 VAC.

Although this is an obvious benefit of CVTs, the drawbacks are also plentiful. One is that keeping the secondary side in saturation produces more waste heat, another is that CVTs produce a distinct whine and the CVT is much more sensitive to grid frequency changes than a regular transformer. Even so, they still find many uses today where galvanic isolation and resilience against voltage fluctuations are important.

As for the reason why this Centurion’s power supply was torn down in the first place, this was due to a missing +24VDC rail, which was traced down to a dead electrolytic filter capacitor after days of crowd-sourced reverse-engineering and creating the first complete Centurion power supply schematic in probably many decades.

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